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Bad connections can cause excess draw. If you are trying to conserve, why are you running all the defrosters, heaters, climate controls, etc? I only use my mirror defrosters as needed and the front windshield one to boot. I have the rear windows unplugged. Rest of the time I drive with the windows open, open part way or closed and wear a jacket.
Yes, under a load the pouches poof up or swell. They do that too while charging. Its not a good sign, you are either over charging or over discharging them.
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