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Old 03-04-2015, 02:57 PM   #1 (permalink)
oil pan 4
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Bearing grease power increase

The grease in bearings causes more resistance than you think.

I never had a good way to measure the difference in a bearing that was worn in versus one freshly filled with grease. Until now...

Where I work now we have hundreds of motors, many of which run 24/7, all motors have amp draw closely monitored, the amp draw is even recorded an its trend can be viewed on demand. Some of the motors have vibration monitors installed too.

On the high speed blower motors that run pretty much at the same speed all the time at high speed I have found that when I pump grease into these bearing the motor amp draw can go up by as much as 15%.
Even the large 500 horse power turbo fan motors that run around 3400rpm see a 5% increase in amp draw.
They stay like this for several hours after greasing. I guess they continue to draw more power till the extra grease works it way out.

Next step will be to go to the motor control room and see what the voltage is and determine the actual horse power draw that increase.
At the same time I will be looking for motors that like to run around 600 to 900 RPM (about the same speed as your cars tires on the highway) and see the effect of a load of grease on the bearings.

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