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Old 04-11-2015, 01:44 PM   #17 (permalink)
freebeard
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Quote:
The 4th gen Ford vans got way more rounded corners, flush mounted glass, composite headlights, (etc.) and all of that improves fuel mileage.
One option would be to trade up, but the 'for sale' sign and the new tires suggest this is a new purchase. If you look at the template overlay you see that to get a 100% boattail would double the overall length of the vehicle. The only practical way to do this would be with a trailer. IMHO better to follow the practices for a box van.



Ignoring the drag of the cab to van gap, there is 30%+ occurring under the vehicle. A belly pan (w/ diverter) and four-wheel skirts alone would put you past the 4th gen Cd.

Instead of an airdam, why not replace the whole bumper, following aerohead's suggestion for a 'padded bra'. It could push out to the profile you see on the VW LT5 and have clear headlight covers with a nice sideways radius. Add a bump on each side of the hood and let the center and the grill area be recessed.

Add fillets behind each exposed hinge on the side doors.
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