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Also, what's the purpose of the vertical fin on the pics posted by aerohead
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I believe he said it'd so he could see where it was when he was backing up.
40 1/2 by 48 is a standard pallet size.
Fiberglass is messy and finicky and unless you have a female mold it's hard to get a smooth finish. Polymetal or sheet ABS gives you a pre-finished surface.