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I think we spoke about that before on E.M.
Good idea - go for it !
It seems to me that it would be cheaper to simply do a good gap fill around the front wheel and install some smooth hub caps.
I would think the air would skip right over the wheel with minimal turbulence.
Darin ( MetroMPG ) found that a smooth wheel cover and gap fillers worked well enough on his Firefly ( Metro ) to not even consider front wheel skirts/pants/covers/ etc.
I must admit though that I would love to see what you come up with.
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