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Old 09-14-2015, 12:49 AM   #1986 (permalink)
thingstodo
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Sep 13 Update

The latest hex file I received from Paul is SensorlessFOC.hex dated Sep 12 at 11:14 am

Loaded into the controller - OK

foc test 2 is the log file

set for pole-pairs 4

set rotor-time-constant=index 40 (17)

run the motor with the throttle signal

Motor is NOT 4 pole pairs


foc test 3 is the log file

set for pole-pairs 2

run-rotor-test

video shows a big bang - test aborted at 870, index 50



foc test 4 is the log file

set for pole-pairs 1

the last index is NOT the best, 83, but that's still low.

index 25

run motor with throttle .. lots of buzzing. Motor does NOT have 1 pole pair.



foc test 5 is the log file

set for pole-pairs 3

the last index is the best, 27, but that's still low.

index 50

run motor with throttle .. lots of buzzing. Motor does NOT have 3 pole pairs



foc test 6 is the log file

set for pole-pairs 2

Throttle fault on power-up

Check for a couple of items in config, wiggle potentiometer to get a reading. But it appears to need a power cycle to reset the fault.

pole pairs 2. run-rotor-test

Best value is last - 890.

Set rotor-time-constant-index to 49 (is it 0 based or 1 based?) Oh well, if I get the second last value it will be fine.

Crank the throttle - it appears I was too aggressive. Hardware fault when I try to slow down. Darn!


log file foc test 7

throttle is out of range on power up

cycle power

throttle is 257. Change to 482. Run-rotor-test

Powered down during test. It was cycling pretty badly. I should not have killed power - the test had completed (but I didn't realize that!) Oh well.




log file foc test 8

run-rotor-test finishes, but there is a hardware fault at the end of the test. So I could not select the highest value (1231) and test with the throttle.

It appears that there is a problem with my cheap potentiometer, used for the throttle. There are dead spots. Those spots give me 0 as a throttle value.

Sigh!

Log files attached. Working on the videos.

Video 1 https://youtu.be/isGhQsoZepA

Video 2 https://youtu.be/5bUCE9oz1FM

Video 3 https://youtu.be/llbOpFHC6cU

Video 4 https://youtu.be/jR54cTNkKu8

Video 5 https://youtu.be/bO53AHmxcrA

Video 6 https://youtu.be/xdrg1i52hs8
Attached Files
File Type: txt foc test 2.txt (4.5 KB, 46 views)
File Type: txt foc test 3.txt (1.2 KB, 12 views)
File Type: txt foc test 4.txt (2.4 KB, 10 views)
File Type: txt foc test 5.txt (3.9 KB, 20 views)
File Type: txt foc test 6.txt (5.4 KB, 12 views)
File Type: txt foc test 7.txt (1.6 KB, 44 views)
File Type: txt foc test 8.txt (3.6 KB, 44 views)

Last edited by thingstodo; 09-14-2015 at 01:53 PM.. Reason: Add video links - some boring, some sorta exciting
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MPaulHolmes (09-14-2015)