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Visionary, have you considered hub centre steering. I realise that this would be a project on it's own, but it has many advantages over telescopic forks. With your fabrication skills it may be the easiest and most cost effective way out of your current predicament.
I was invited to a gathering of the UK FF'ers recently, and I happen to know that one member has several new hub centre steering setups in his workshop. I don't know whether he is prepared to part with one, e-mail me if you're interested and I'll pass his details on.
Regards
Pete.
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