Thread resurrection, I know...
Looking again at oil pan 4's work, I have stumbled upon this old thread.
In the course of some 5 years, state of the art has advanced, and it is apparently now possible to purchase an ideal diode controller chip that can be coupled with your ordinary high-current MOSFET. For a total of $50 or so, I can make a circuit that will replace the existing rectifier.
The circuit will shave off about 1/4 HP from the alternator during normal operation, I figure. Estimated fuel consumption will go down by about 0.4 gallon per tankful, with a little over 2.2% savings. Smaller engines will see a bigger percentage.
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