This time i chose new cells.
I started out trying to weld the ABS with a soldering iron, but that left a large hollow tunnel in the centre of the weld, so i finished the job using "solvent welding" i.e filling the 'V' i cut with ABS melted in acetone.
With no BMS at hand i just pulled the balancing wires out of the top.
Except for the cells, all parts were scavenged.
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2016: 128.75L for 1875.00km => 6.87L/100km (34.3MPG US)
2017: 209.14L for 4244.00km => 4.93L/100km (47.7MPG US)