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BamZipPow · 10-19-2016, 09:33 PM

Finally picked up a 4'x8' sheet of 1/16" thick aluminum diamond plate to build the rear belly pan and rear diffuser from.

I should be able to use some slotted angle to use as attachment points fer the multiple rubber straps that will keep the rear belly pan and diffuser tucked to the rear axle. I should also be able to install the hinges on the inside of the bend as well. There won't be any wood on this portion of the belly pan at all. I'll use some vinyl base board to isolate the aluminum from the steel so no galvanic corrosion will occur between them. I'll be upgrading to stainless steel fasteners as well.

Will it make a big difference if the diamond side faces outwards towards the ground?

10-19-2016, 09:33 PM	#26 (permalink)
BamZipPow T-100 Road Warrior Join Date: Apr 2008 Location: The Woodlands, TX Posts: 1,921 BZP T-100 (2010) - '98 Toyota T-100 ext cab - 3.4L/auto SR5 Last 3: 24 mpg (US) BZP T-100 (2011) - '98 Toyota T-100 ext cab - 3.4L/auto SR5 Last 3: 23.66 mpg (US) BZP T-100 (2009) - '98 Toyota T-100 ext cab - 3.4L/auto SR5 Last 3: 19.01 mpg (US) BZP T-100 (2012) - '98 Toyota T-100 ext cab - 3.4L/auto SR5 Last 3: 25.45 mpg (US) BZP T-100 (2013) - '98 Toyota T-100 SR5 Last 3: 25.79 mpg (US) BZP T-100 (2014) - '98 Toyota T-100 SR5 Last 3: 23.18 mpg (US) BZP T-100 (2015) - '98 Toyota T-100 SR5 Last 3: 23.85 mpg (US) BZP T-100 (2016) - '98 Toyota T-100 SR5 Last 3: 17.62 mpg (US) BZP T-100 (2017) - '98 Toyota T-100 SR5 90 day: 20.78 mpg (US) BZP T-100 (2018) - '98 Toyota T-100 SR5 90 day: 20.19 mpg (US) BZP T-100 (2019) - '98 Toyota T-100 SR5 BZP T-100 (2020) - '98 Toyota T-100 SR5 2012 Scion iQ - '12 Scion iQ Base Thanks: 3,502 Thanked 1,395 Times in 968 Posts	Finally picked up a 4'x8' sheet of 1/16" thick aluminum diamond plate to build the rear belly pan and rear diffuser from. I should be able to use some slotted angle to use as attachment points fer the multiple rubber straps that will keep the rear belly pan and diffuser tucked to the rear axle. I should also be able to install the hinges on the inside of the bend as well. There won't be any wood on this portion of the belly pan at all. I'll use some vinyl base board to isolate the aluminum from the steel so no galvanic corrosion will occur between them. I'll be upgrading to stainless steel fasteners as well. Will it make a big difference if the diamond side faces outwards towards the ground? __________________ Dark Aero-The world's first aerodynamic single wheel boat tail!