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Old 04-27-2017, 12:07 AM   #723 (permalink)
Galane
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Join Date: Jul 2009
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Convert the body to polygonal models of different sections then use Pepakura to make a folding pattern.

To achieve symmetry, figure out how to make a mirror pentagraph with a 1:1 ratio. Then you hand shape all of one side. Build up the other side with material thicker than needed everywhere. Trace the finished side with a stylus while a router mirrors the Y plane (in-out from vehicle axis) on the other side while moving the same as the stylus in Z and X planes. A 2 axis tilt on the stylus, copied by the router, would help reproduce finer details.

With a stylus and router bit of the same shape and the positioning correct so it's not carving too much or too little, it would make fast work of finishing a body plug for making molds.

In short, like a giant Copy Carver that works in more than two axes. If it fails, hack it up with a pair of axes.
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