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Old 05-14-2019, 09:13 AM   #9 (permalink)
aardvarcus
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Join Date: Apr 2012
Location: Evensville, TN
Posts: 646

Deep Blue - '94 GMC Suburban K2500 SLE
90 day: 23.75 mpg (US)

Griffin (T4R) - '99 Toyota 4Runner SR5
90 day: 25.43 mpg (US)
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Trying to keep charging forward on this vehicle in my spare time. I was able to finish fabricating the two upper brackets for the kamm back and get them installed. They are nice and sturdy. My current plan is to bend two angle brackets for the lower side and install them with 3M automotive tape just below/beside the rear window. I might do that after the kamm is made to get the positioning right.

I have done lots of measuring of the surface contours of the vehicle and have been planning and doing overlays of the tail. I will block out the rough shape using extruded polystyrene foam and gorilla glue to form the blank. I will then shape it to the contours of the vehicle through rasping and sanding.

I plan to fiberglass it using epoxy resin. I hope to try the plastic film trick to get the surface smooth, my Tacoma Aeroshell taught me the difficulty of bondo work over rough fiberglass and epoxy.
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