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Old 10-26-2019, 01:07 PM   #83 (permalink)
Natalya
Engine-Off-Coast
 
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Join Date: Apr 2016
Location: Atlanta
Posts: 564

Red 2000 Insight (2017 through 2019) - '00 Honda Insight 5MT
90 day: 64.72 mpg (US)

Red 2000 Lithium Insight (2020) - '00 Honda Insight LTO
90 day: 71.76 mpg (US)
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Pics 4 and 5:
Junction board with wires. This was the second hardest part I copied a guy on Insight Central and tried to get the wires as far away from the battery side of the junction board as possible. The bus bars are very fragile and I broke one. But that's okay I disconnected it and routed the wire straight through the hall effect sensor to where the bus bar had connected to the junction board.





For the other 3 I drilled sideways into the circular extrusions surrounding the terminals and pushed them away from the battery side of the board. If I had it to do over again I would see about routing those wires to the junction board like that other wire. If I re-routed the one green wire to NOT cross over the other wire the board could sit flush against the batteries. I might do that in the future.

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