View Single Post
Old 05-09-2020, 02:47 PM   #132 (permalink)
Daox
Administrator
 
Daox's Avatar
 
Join Date: Dec 2007
Location: Germantown, WI
Posts: 11,203

CM400E - '81 Honda CM400E
90 day: 51.49 mpg (US)

Daox's Grey Prius - '04 Toyota Prius
Team Toyota
90 day: 49.53 mpg (US)

Daox's Insight - '00 Honda Insight
90 day: 64.33 mpg (US)

Swarthy - '14 Mitsubishi Mirage DE
Mitsubishi
90 day: 56.69 mpg (US)

Daox's Volt - '13 Chevrolet Volt
Thanks: 2,501
Thanked 2,587 Times in 1,554 Posts
Alright, time for another good update.

Time to wire up the output dc-dc converter. I used some 12 gauge wire I had stripped out of an old car for the leads from the pack to the dc-dc converter.







I found my beefy relay and decided where to mount it.





However, I didn't account for mounting the relay before printing the side panel, so I had to drill and countersink the side plate.





Then it got mounted and wired up.





The handle also finished up printing.





And its mounted up.





And, now for the low voltage disconnect. This is wired to cut power to the relay which is inline with the input power to the dc-dc output converter. So, when the switch is turned off, it cuts power to the low voltage disconnect and the output dc-dc converter for no phantom power draw.

Unfortunately, all of the charging dc-dc converters are still hooked up and will drain the pack somewhat (I think, I should measure that).





And here we have it all mashed together like it will be.

Attached Thumbnails
Click image for larger version

Name:	altdel01.jpg
Views:	441
Size:	88.8 KB
ID:	28094   Click image for larger version

Name:	altdel02.jpg
Views:	444
Size:	68.5 KB
ID:	28095   Click image for larger version

Name:	altdel03.jpg
Views:	429
Size:	65.5 KB
ID:	28096   Click image for larger version

Name:	altdel10.jpg
Views:	453
Size:	78.1 KB
ID:	28097   Click image for larger version

Name:	altdel05.jpg
Views:	436
Size:	30.3 KB
ID:	28098  

Click image for larger version

Name:	altdel06.jpg
Views:	460
Size:	66.6 KB
ID:	28099   Click image for larger version

Name:	altdel07.jpg
Views:	439
Size:	55.8 KB
ID:	28100   Click image for larger version

Name:	altdel08.jpg
Views:	459
Size:	87.9 KB
ID:	28101   Click image for larger version

Name:	altdel09.jpg
Views:	415
Size:	77.9 KB
ID:	28102  
__________________
Current project: A better alternator delete
  Reply With Quote
The Following 3 Users Say Thank You to Daox For This Useful Post:
Ecky (05-09-2020), mort (05-09-2020), Xist (06-05-2023)