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Old 10-06-2021, 03:19 AM   #428 (permalink)
19bonestock88
Master EcoModder
 
Join Date: Jun 2016
Location: KY
Posts: 1,351

IGL - '04 Saturn Ion
Team Saturn
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Quote:
Originally Posted by cRiPpLe_rOoStEr View Post
If it's gonna be done in a similar way to how the firewall on JDM cars converted from RHD to LHD in Paraguay is sealed, with lots of those aluminium tapes and foils, it's not rocket-science. Most often I see weatherstripping done around the windscreen of some econoboxes.

I’ve added some aero elements to the bumper made of coroplast and I wanna seal the seams up for a better look and better function and then paint over afterward.

Quote:
Originally Posted by cRiPpLe_rOoStEr View Post
Replacing the spare tire well with a flat panel used to be more common in my country when certain cars were converted to CNG with underbody tanks. I have even seen a local derivative of the Opel Meriva converted such way, as it was a police cruiser and fitting the CNG tanks inside would be totally out of question. Sometimes the entire floor board of the trunk was removed, which could eventually allow you to save even further on weight depending on what replacement for the stock sheetmetal you end up using.
A drag racer modding the Saturn Ion platform once said that the spare tire well weighed over 50lb due to thickness and the amount of metal. If I can replace it with a couple cross bars and a sheet of polycarbonate or something and shed 35-40lb from the car I’d be ecstatic. I’m trying to pare the weight to 2400lb or less before potentially adding hybridization or boost. I think it’s vaguely possible, though I’m not sure exactly how much original GM parts would be left by the time I got there
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