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Old 08-02-2022, 02:04 PM   #30 (permalink)
Caddylackn
EcoModding Apprentice
 
Join Date: Jun 2022
Location: Bremerton, WA
Posts: 107

Passat TDI Wagon - '97 VW Passat Wagon TDI
90 day: 54.24 mpg (US)

Blue - '21 Hyundai Sonata Blue
90 day: 53.05 mpg (US)
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The sheet rock metal corner is folded over the edge of the coroplast and pinched/hammered flat. Like I did on the skirts, see the skirt bottom edge. Then this metal edge is screwed to the framing. I will take another picture under the car when I get home.







I used some contact cement on the edge too, but not really needed. When the metal wrapped edge is screwed to the framing it tightly grips the coroplast and can't pull out or pull the screw head through the coroplast.

The rest of the undertray is screwed to the framing with 1/2" truss head sharp pointed screws.
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97 Passat TDI Wagon
Bosio 520 DLC nozzles, chip tune
Mufflerectomy, ALH Injection Pump
317k miles
Scan Gauge II
full belly pan
26 gallon tank
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