Thread: Truck aero cap
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Old 03-20-2023, 11:24 AM   #6 (permalink)
aerohead
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'tuft testing'

Quote:
Originally Posted by mjboks View Post
I have been wanted to get an aero cap for my truck for a while now. I used the ecomodder tool to get an idea of what it should look like.

Attachment 33576

.Here's the proof of concept from xps foam, glue and paint. I hope to use what I learned from this versions and build a better one:

Attachment 33577

Tuft test looks pretty good for a first crack.
Tuft test Video:
https://photos.app.goo.gl/Pp9tYJTwWnyYEpcbA

Hope to get A-B-A testing on version 2 as the weather warms up in Michigan.
Flow looks good!
It does indicate the formation of attached longitudinal vortices, along the roof / sail panel intersection of the cap, which carry relatively high drag.
A solution would be either chamfering, or softening with a radius matching that of the cab.
Radius is best, but also the most intensive, as far as fabrication goes.
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Also, you're creating a 'fastback' roofline, which is the most sensitive of all roof designs to tumblehome.
If you stand at the back of a HONDA Fit, looking forwards, you'll notice that the A-pillar, B-pillar, and C-pillar are all at different tumblehome inclinations.
The airflow really 'likes' this.
Again, these subtle features are the 'most expensive' to fabricate.
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Last edited by aerohead; 03-20-2023 at 11:30 AM.. Reason: add data
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