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Old 03-20-2023, 01:00 PM   #661 (permalink)
aerohead
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'fiberglass'

Quote:
Originally Posted by Phase View Post
any idea how to shape and work with fiberglass too? im trying to do smooth underbody and wheel deflectors and boat tails behind them, then a rear diffuser and then feed all that into a boat tail
Fiberglass, or any composite will require that you 'build' every component at least 'three' times ( a big reason to get the design correct the first time ).
1) usually a plaster 'plug' is created, which represents the final appliance in every detail.
2) from the 'plug', a plastic-faced, plaster 'tool' is created, which will be the 'mold' from which the final 'part' is cast.
3) the 'part' begins with a fully-prepped mold ( 3-layers of carnauba wax, and a spray coat of polyvinyl alcohol release film ), then gel-coat, followed by successive layers of either pre-preg fabrics, matt, or tapes, of cross-oriented layers, or wet layups, preferably vacuum-bagged and autoclaved simultaneously.
4) Some epoxy systems can be post-cured outside in the heat of the Sun.
5) There are really good books on the subject.
6) I suppose there are good instructional videos available online.
7) I spent a few $ thousand on an advanced composite course near Reno, Nevada @ Abaris which has paid dividends ever since.

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