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Old 11-10-2008, 01:32 PM   #15 (permalink)
wagonman76
Master EcoModder
 
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Join Date: Jun 2008
Location: Northwest Lower Michigan
Posts: 1,006

Red Car - '89 Chevrolet Celebrity CL 4 door
Team Chevy
90 day: 36.47 mpg (US)

Winter Wagon - '89 Pontiac 6000 LE Wagon
90 day: 28.26 mpg (US)
Thanks: 8
Thanked 17 Times in 16 Posts
My first welding project was repairing the floorpan where the rear trailing arms attach on the old 6000 wagon. I already knew metallurgy and have worked in metal fab shops since I was 18, but never actually handled the welder. I bought a Century 130 mig welder from a local shop for $100. I use flux core wire in it and it works well, I dont have a place for the gas. Hardest part was getting penetration without burning through. Pulsing the gun worked well, also waving the gun back and forth quickly worked well too. Another thing is if youve got stuff that might burn nearby, wet towels work wonders for diffusing sparks. It turned out well, I got it so it wouldnt come apart when beating it with a sledgehammer and its still holding up several years later. Heres some pics, drivers side was similar. Later on I sealed up similar holes in the wheelwells in the van and a hole in the engine cradle.



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Winter daily driver, parked most days right now


Summer daily driver
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