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Old 03-11-2009, 11:32 PM   #10 (permalink)
Frank Lee
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Wouldn't routing it be pretty tough? Especially getting a nice edge?

I'd dig around, maybe even pay a shop for access to a bandsaw with a metal cutting blade. That will produce nice results, quickly and easily. Or a jigsaw too, but not quite as nice, if you clamp the work down.
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