EcoModder.com

EcoModder.com (https://ecomodder.com/forum/)
-   Aerodynamics (https://ecomodder.com/forum/aerodynamics.html)
-   -   Aeromods for 2001 VW Beetle (https://ecomodder.com/forum/showthread.php/aeromods-2001-vw-beetle-19668.html)

bdufur 12-03-2011 01:04 AM

Aeromods for 2001 VW Beetle
 
Finally getting to put some of these great ideas to practice with a 2001 VW Beetle I just purchased. It is the 5 speed, TDI.

I was looking for a Jetta but found this nice Beetle and couldn't pass it up - was surprised to find out the Beetle isn't quite as streamlined as I would have expected, based on discussions in other threads.

I'm looking to clean up the air turbulence on the aft with a spoiler. I spend about 2 hours a day on the road, averaging 50-60 mph, so it should give me plenty of opportunity to tinker and see what works best.

I've looked at Ernie's excellent VW wing elsewhere on the site, but will be posting some other VW spoilers I've found on the internet just in case anyone else is in the same boat looking for options and ideas for their Beetle too.

Also, I'm hoping to discuss and highlight some other aero mods for the Beetle on this thread too.

bdufur 12-03-2011 01:07 AM

Car below is not mine! (I wish!) Will post pics of my car soon.

It seems there are a few approaches to cleaning up the air flow on the back of these Beetles, which are notorious (I now know) for having some turbulence issues out back (don't we all). Here are a few spoiler approaches I've found surfing around. Most are probably superficial but it is interesting to see the different approaches.

http://caraudiomag.com/sites/default...ack_lights.jpg

bdufur 12-03-2011 01:08 AM

Closer shot.

http://caraudiomag.com/sites/default..._side_shot.jpg

bdufur 12-03-2011 01:09 AM

A similar (if not the same) approach:

http://www.autoevolution.com/images/...ium-1521_1.jpg

bdufur 12-03-2011 01:10 AM

http://image.motortrend.com/f/854877..._Side_View.jpg

bdufur 12-03-2011 01:11 AM

http://memimage.cardomain.com/ride_i...0015_large.jpg

bdufur 12-03-2011 01:11 AM

Here's the VW factory spoiler.http://images.copart.com/website/dat...4310360_3X.JPG

bdufur 12-03-2011 01:16 AM

Tear drop to maximize streamlined shape of Beetle
 
2 Attachment(s)
Based on the tear-drop concept, it seems a wing/spoiler/tail would follow more of this angle. What do you think? I can't really build anything that goes out beyond my bumper, but this angle sure doesn't look like anything I'm seeing in the other photos.

bdufur 12-03-2011 01:22 AM

Kammback vs spoiler?
 
Based on the tear-drop concept, it does appear that DieselBeetle's kammback design is probably the way for me to go.

Any suggestions from the peanut gallery are appreciated before I get out there with the coroplast and cold beer!:thumbup:

http://ecomodder.com/forum/showthrea...ack-17012.html

http://i29.photobucket.com/albums/c2...f/IMG_0701.jpg

bdufur 12-03-2011 01:34 AM

New bug, .38 CD why?
 
This thread has some good information on the Beetle's unimpressive aerodynamics.

http://ecomodder.com/forum/showthrea...why-12732.html

http://us1.webpublications.com.au/st...08675_17lo.jpg

bdufur 12-03-2011 01:37 AM

Fellow Ecomodder - Ernie's awesome wing thread
 
Way to go Ernie!

http://ecomodder.com/forum/showthrea...etle-8412.html

http://ecomodder.com/forum/attachmen...2&d=1242528909

aerohead 12-06-2011 05:57 PM

Template
 
Quote:

Originally Posted by bdufur (Post 272888)
Based on the tear-drop concept, it does appear that DieselBeetle's kammback design is probably the way for me to go.

Any suggestions from the peanut gallery are appreciated before I get out there with the coroplast and cold beer!:thumbup:

http://ecomodder.com/forum/showthrea...ack-17012.html

http://i29.photobucket.com/albums/c2...f/IMG_0701.jpg

bdufur,I recommend you use the Aerodynamic Streamlining Template' as shown in its thread.
If you want to cheat half-way,you could mimic the AUDI TT roofline and include a spoiler like the TT employs.The TT's roof is also too steep,however its spoiler gives the flow a place to re-attach too,helping both drag and lift.
The Beetle roof is so steep,it makes it very hard to 'fix.'
You'll notice the new,New Beetle has a cut down and stretched out roof.It is still too fast,but is an improvement.:p

bdufur 12-09-2011 11:20 AM

Thanks Aerohead, I'll check that out! If you find an easy pic of the Audi TT roofline to post, that will help out too. I'll post a pic of the New, NEW Beetle this week too - it does have a more flattened out roofline...

bdufur 12-09-2011 11:53 AM

New Beetle - Aerodynamic Streamlining Template
 
1 Attachment(s)
Here's my first try at mocking up the Aerodynamic Streamlining Template on the New Beetle. Does this look right to you all? Can't believe how much tail that car would need!

Might be able to move the template forward a scootch -- but shows what a challenge this could be.:eek:

UFO 12-09-2011 12:08 PM

Yes, the NB is quite tall, it not only has a large frontal area, the Cd is high as well. Lots of room for improvement though!

bdufur 12-09-2011 12:23 PM

New Beetle rear shape compared to the Honda Fit
 
1 Attachment(s)
I saw one of these Fits last night after my son's Xmas concert at school. Interesting to compare the rear shape of the New Beetle w/ a Honda Fit. Clean break away lines on the Fit. Similar to the Kammback approach.

Here's a weird image of them on top of each other for comparison.

The Fit is Red. The VW Beetle is black. Gets me leaning more towards a kammback design that abruptly stops short of the rear bumper area.

Don't reckon I'll be doing a 15 foot boat tail anytime soon! :)

kach22i 12-09-2011 10:42 PM

Post #7 assumes it is a factory wing, that maybe, but compared to the one I found near our local library it looks to be mounted higher (+1").

This VW Bug wing seems to have a few similarities to my own little experiment. I'd sure like to see a wind-tunnel of this to see how the gaps are contributing.

Automobile pictures by kach22i - Photobucket
http://i184.photobucket.com/albums/x...e/DSCF4703.jpg
http://i184.photobucket.com/albums/x...e/DSCF4698.jpg
http://i184.photobucket.com/albums/x...e/DSCF4699.jpg
http://i184.photobucket.com/albums/x...e/DSCF4700.jpg
http://i184.photobucket.com/albums/x...e/DSCF4702.jpg
http://i184.photobucket.com/albums/x...e/DSCF4701.jpg

To my eyes, this is the nicest wing/spoiler for this year/model.

Sven7 12-09-2011 11:01 PM

Post 7 looks factory to me. Also look at the speed variable spoilesr on the Turbos. I think TT's had em too. They were on the top of the rear window. Maybe worth looking into

http://www.flat4.de/nb18t_sp.jpg

TT as requested
http://www.the-blueprints.com/bluepr...i_tt-18919.jpg

heres a little bit of a spoiler
http://www.the-blueprints.com/bluepr...2003-07603.jpg

NB
http://www.the-blueprints.com/bluepr.../vw-beetle.GIF

bdufur 12-10-2011 12:13 PM

Kach22i - I obviously have a lot to learn about aeroflow - I would have guessed that that little spoiler on the black VW would be way too small to do much good, and way too low down - so I appreciate you stretching my brain to comprehend all of this --- and thanks to Sven7 for the great diagrams!

Sven7 12-10-2011 01:33 PM

Yeah, I honestly doubt that spoiler is doing much actual good. It's so far out of the windstream it's actually just affecting the eddies behind the car. That's why when VW wanted to keep their cars on the road at high speeds they used ones like the Turbo one I posted.

Then you have the Beetle RSI with its Fast and Furious type spoiler (which actually looks pretty good). It seems to reach out enough that it might help with downforce, like Porsche's whale tails did.

http://cdn-www.rsportscars.com/image...si_sidetop.jpg

https://www.vtracauto.com/75Carrera40%20101.jpg

Sven7 12-10-2011 02:01 PM

Ok, here we go. Looks like Kachi might have been right. Even though pretty much any spoiler didn't fix the NB's aero mess, the large midwing seems to help the most. Although saying it helps is like saying some broccoli will help dog poop taste better :P

http://i40.tinypic.com/ir6fj4.jpg

jakobnev 12-10-2011 02:41 PM

Make the rear look like this:
http://www.coches-es.com/fotos/marca...elos/959-3.jpg

:rolleyes:

Sven7 12-10-2011 02:45 PM

;)

http://www.carstyling.ru/resources/c...uto_2000_1.jpg

aerohead 12-10-2011 03:09 PM

Vw 2000
 
Quote:

Originally Posted by Sven7 (Post 274168)

I've waited 30-years for VW to bring this Cd 0.24 car to market.

Sven7 12-10-2011 03:11 PM

You just might get your wish with the XL1; although it is not a four-seater, it undoubtedly scores much better CdA.

aerohead 12-10-2011 03:19 PM

Xl1
 
Quote:

Originally Posted by Sven7 (Post 274177)
You just might get your wish with the XL1; although it is not a four-seater, it undoubtedly scores much better CdA.

I certainly hope that they're not just jerkin' our chain with that one.I know that some 'concepts' kinda made it to market,but sometimes were 'castrated' before making it to the showroom.
Placing this car in a James Bond blockbuster might fire the consumer imagination as BMW and other cars have done when seen on the silver screen.

Sven7 12-10-2011 03:25 PM

Quote:

Originally Posted by aerohead (Post 274180)
I certainly hope that they're not just jerkin' our chain with that one.I know that some 'concepts' kinda made it to market,but sometimes were 'castrated' before making it to the showroom.
Placing this car in a James Bond blockbuster might fire the consumer imagination as BMW and other cars have done when seen on the silver screen.

I honestly think if it's not production ready it's very, very close. Hopefully they will adapt the E-Up! electric drive train for use in an XL-E. We as a civilization need EV's badly. Perhaps VW should invest in product placement for a new Back to the Future. :cool: (Although I don't trust Hollywood not to screw it up)

kach22i 12-10-2011 06:47 PM

Quote:

Originally Posted by Sven7 (Post 274147)
Yeah, I honestly doubt that spoiler is doing much actual good. It's so far out of the windstream it's actually just affecting the eddies behind the car. That's why when VW wanted to keep their cars on the road at high speeds they used ones like the Turbo one I posted.

Controlling the eddies is a very important part of any of these spoilers. Is it not?

From what I have seen posted in this forum, the air flow stays attached on the modern Bug to the bottom of the rear glass.

The air flow stays attached only to the top of the rear window on the old air-cooled Beetles.

The wings and spoilers located at the lower window edge on the +2001 Bug's are at worst; allow a clean sharp edge for the air to leave the body of the car. Another way of saying "controlling the eddies", yes?

Sven7 12-10-2011 06:56 PM

Remember, even if the New Beetle has attached flow, that is not the goal. I will posit that the sharp edges on the NB only generate very large vortexes in the wake. Since the air coming off the side will detach at the top first, the vortexes will rotate inward to the centerline, perhaps pushing that air down to an "attached" state. This would make it appear that the car has good aero, but in fact doesn't. I think only a wind tunnel test would show us for sure.

http://us1.webpublications.com.au/st...08675_12mg.jpg

http://us1.webpublications.com.au/st...08675_15mg.jpg

We really can't tell what's going on here but it does not look like the air is going straight down the rear window. Look at how the tufts are pointed toward the centerline.

I don't know any of this- it's all theory. But with everything I've learned on this site it seems very unlikely that the attached flow on the rear of a New Beetle is "healthy" attached flow.

The Type 1 has similar results
http://www.gerrelt.nl/roofspoiler/wo...r_100kmh_2.jpg

http://www.gerrelt.nl/roofspoiler/wo...r_100kmh_1.jpg

I'm not sure what to make of this. If you say it's all attached flow you've got to tell me why the New Beetle and not a Corolla sedan's rear window with the same angle.

I'm not trying to put you down or crap on your ideas; I'm just telling you the problems I see, and why I think that. :)

bdufur 12-10-2011 09:06 PM

Thanks guys! Great beta!

I'm going to mull over the kammback versus spoiler --- I need to download that software - that is some sweet flow graphics!

kach22i 12-11-2011 02:10 PM

Quote:

Originally Posted by Sven7 (Post 274211)
I will posit that the sharp edges on the NB only generate very large vortexes in the wake.

I've never assumed that the new Bug created vortex's at the rear corners. I would like to see some images of that. Below is some similar information which may or may not apply.

http://ecomodder.com/forum/showthrea...ook-10304.html
http://ecomodder.com/forum/member-pi...loped-back.jpg
http://ecomodder.com/forum/member-pi...cle-shapes.jpg

Sven7 12-11-2011 03:44 PM

Ba is what I'm talking about :)

Here, I drew a picture. this is what Phil calls "attached vorticity"

http://i42.tinypic.com/209q7ms.jpg

Quote:

Originally Posted by aerohead
Attached-vorticity is a different animal.

The front of a vehicle defines how the atmosphere will be distributed as it passes the vehicles body.

In order to comply with conservation of mass,the windshield and roof cause the air to move at a greater velocity than down the sides of a vehicle,or underneath,due to the greater distance traveled by the air in the same time.
To comply with Daniel Bournouli's (sp?) Theorem,this accelerated flow must exist at a lower pressure than elsewhere around the vehicles body.

If the body designer is competent,the roof curvature,tumblehome, and upper radius of the greenhouse/C-pillar region will be such that when the flow off the roof rejoins the slower flow off the sides,these flows are at comparable velocity and pressure,the they simply continue on in a laminar flow fashion.
If the flows should meet beyond a critical velocity or pressure differential ( delta-V/delta-P) the slower,higher pressure flow will seek out the faster,lower pressure flow,and the two streams will spin up into a vortex as they attempt to blend together.

The vacuum created at the center of the vortex creates tremendous drag,and the kinetic energy required to feed the vortex robs precious kinetic energy from the flow,which,again,can never be converted to useful static pressure,hence the high drag and lower mpg.

If you've ever had a window seat on an airliner you may have seen wingtip vortices form during landing,caused when the higher pressure air below the wing is bleeding over the wingtip into the lower pressure air above,spinning it into a vortex.The pressure drop is extreme enough to create the refrigeration effect which brings the temperature of the water vapor in the airstream below dew-point,creating the clearly visible water fog condensing at the center.

So in effect, the air traveling along the top of the Beetle's body side detaches sooner and has to go somewhere. It pushes inward because of the atmospheric pressure around the moving vehicle. The air coming around near the beltline detaches about a foot later and starts the same pattern. The offset rhythm of these two areas creates a rotating mass of air on each side of the New Beetle. The car's specific shape is geometric enough that the top can be treated almost as a half cylinder. There probably aren't counter rotating vortexes coming off the bottom side to even them out. Herein lies the problem. Large, unbalanced vortexes.

Or, that's what I figure :)

kach22i 12-12-2011 10:21 AM

Are winglets the answer to the vortex problem?

Industrial Design - Transportation pictures by kach22i - Photobucket
http://i184.photobucket.com/albums/x...22i-121211.jpg
http://i184.photobucket.com/albums/x...ortex-ts2b.jpg

Aviation Partners Inc. - Seattle WA - Blended Winglet Technology and Performance Enhancement Systems for Winglets
http://www.aviationpartners.com/imag...technology.jpg

Boeing 737 Advanced Blended Winglets
http://www.b737.org.uk/images/737winglets.jpg
http://www.b737.org.uk/images/winglet_side.jpg

bdufur 12-12-2011 11:00 PM

Kach22i - are you recommending I consider some winglets instead of a kammback or other design?

Very intriguing -- you guys are the pros - I would be happy to try some different designs if you guys can help me sort out the best choices --- and I could try to do some tuft testing too.

bdufur 12-12-2011 11:11 PM

Proposed Kammback
 
1 Attachment(s)
Considering the kammback approach - will keep the angles consistent with the areo template. Will taper towards center somewhat as well to follow natural lines on car. My neighbor has a Honda Fit so I'll take some cues from the rear detail on it - it seems abrupt corners are OK. Will also await your reply on the fins you are proposing two posts up... very interesting stuff guys -- many thanks!

PS Averaged just over 45 MPG on last tank - so hoping with reading the site and a slew of small aeromods, fine-tuning my driving, etc., hoping to get in the 55+ MPG category...

bdufur 12-12-2011 11:12 PM

If I post some pretty detailed mock ups would someone be able to analyze the flow on them with that cool software? Can you also do that from a rear view or from a top down view? Just curious... many thanks!!!

Sven7 12-13-2011 01:07 AM

I think the best thing you could do would be a kammback. That way it will make the aerodynamically "ugly" shape into a usable wagon form. If you look at "A" in the diagram it has no vortexes coming off the back.

Winglets would be interesting and if you feel like experimenting by all means do it. I'd like to see what happens. But I've never heard of a ground vehicle using them.

Frank Lee 12-13-2011 01:25 AM

Shoulda just got a Golf huh.

kach22i 12-13-2011 08:11 AM

Quote:

Originally Posted by Frank Lee (Post 274555)
Shoulda just got a Golf huh.

Mr. Positive strikes again.:D

bdufur 12-13-2011 08:12 AM

Ha ha! Thanks for the laugh (and stomach punch) Frank! Actually I did plan to buy a Golf TDI. Drove 7 hours to buy a "pristine" Golf, only to get there and find out it was covered in hail damage, etc., etc. Super buzz kill. Needless to say, with that cash burning a hole in my pocket, once I found any reliable TDI for sale in Kansas City I bought it. Wasn't even looking at Beetles at all --- was just focused on finding a TDI again...

Sven7 - many thanks for the ideas here - can't wait to get to building!


All times are GMT -4. The time now is 11:18 AM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Content Relevant URLs by vBSEO 3.5.2
All content copyright EcoModder.com