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-   -   Rear diffuser? (https://ecomodder.com/forum/showthread.php/rear-diffuser-40319.html)

Phase 06-24-2022 02:36 PM

Rear diffuser?
 
Has anyone on here made a rear diffuser for any of their vehicles?

Any tests done?

Since I’m doing a smooth under tray, I’m going to obviously fabricate a rear diffuser. Seems like it’s all benefits and no downsides

So far my inspiration is making one that’s like on the vision eqxx by Mercedes

freebeard 06-24-2022 05:50 PM

Yes.

Yes.

I haven't done one myself, the VW Beetle body doesn't lend itself.

I have squirreled away some examples:

Start big and whittle down
https://ecomodder.com/forum/member-f...80-silver4.jpg

If the outer fences are curved, you have a start on the rear wheel spats.

https://ecomodder.com/forum/member-f...bonnevette.jpg

That was the closest I got to that car. The fences start at the axle line and flare to the outside face of the tire.

Phase 06-24-2022 08:11 PM

1 Attachment(s)
Wonder why they don’t use any strakes or fins. Was going to try and make mine look like that and connect to the rear wheel skirts

Talos Woten 06-24-2022 08:45 PM

Quote:

Originally Posted by Phase (Post 670212)
Wonder why they don’t use any strakes or fins. Was going to try and make mine look like that and connect to the rear wheel skirts

Hey Phase! Strakes are only beneficial when they prevent vortices from forming because of other elements. Otherwise they deflect air that doesn't need to be deflected, i.e. they cause drag. It's easier and better to just have a well shaped smooth surface and let the air determine it's own least energy path. This is especially true if you are making mods upstream, as the optimal strake angles depend on what's happening along the entire length of the car.

If you are putting on rear wheels skirts, it might be worth having a strake on each side, as an extension of the wheel well. Then have the outside skirt and the inside strake meet, making a boat tail for the wheel. That's what all the solar car winners / serious aero cars do. (They even go a step further and make a whole fairing for each wheel.)

freebeard 06-25-2022 05:18 AM

I always like the skegs on the 1961 Oldsmobile:

https://cdn-0.barnfinds.com/wp-conte...-3-630x390.jpg
https://cdn-0.barnfinds.com/wp-conte...-3-630x390.jpg

Piotrsko 06-25-2022 09:44 AM

Im a 57 chevy fan myself.

Has anybody ever run very long tufts to see exactly what is going on back there in the turbulent section?

Blacktree 06-25-2022 02:19 PM

Quote:

Originally Posted by Phase (Post 670212)
Wonder why they don’t use any strakes or fins. Was going to try and make mine look like that and connect to the rear wheel skirts

Like mentioned above, arbitrarily adding strakes can be harmful to aero. They should only be added where they're actually needed. And to add strakes without disrupting airflow, you'll need CFD and/or wind tunnel testing.

Phase 06-25-2022 10:33 PM

Quote:

Originally Posted by Blacktree (Post 670258)
Like mentioned above, arbitrarily adding strakes can be harmful to aero. They should only be added where they're actually needed. And to add strakes without disrupting airflow, you'll need CFD and/or wind tunnel testing.

i figured id just skip the strakes and go for the eqxx style diffuser

Blacktree 06-26-2022 02:09 AM

Sounds like a plan. Also, you need to be mindful of the departure angle. If it's too aggressive, the air stream can detach and create a bunch of turbulence (i.e. drag). If you could do some tuft testing, that should help.

Phase 06-26-2022 02:12 AM

Quote:

Originally Posted by Blacktree (Post 670265)
Sounds like a plan. Also, you need to be mindful of the departure angle. If it's too aggressive, the air stream can detach and create a bunch of turbulence (i.e. drag). If you could do some tuft testing, that should help.

im going to keep it fairly flat and a mild angle like the eqxx also. pretty much just extending the existing underbody shape out another foot or so

kach22i 06-26-2022 07:55 AM

The underbelly angle must be kept very shallow to retain attachment (2 or 3 degrees if I recall correctly), otherwise turbulence results.

The diffuser fences/strakes allows a roughly doubling of inclination angle. The 10 degree angle I drew was considered undo-able.

Going off memory of sharing a coffee with a professional aerodynamicist about five years ago that had work experience with several automakers.

The fences work because air attaches to the vertical surface much the same way as the near horizontal surfaces, I suspect as parasitic drag hence people's words of caution about assuming a rear diffuser will always lower drag.

AeroMcAeroFace 06-26-2022 08:54 AM

2 Attachment(s)
Quote:

Originally Posted by kach22i (Post 670269)
The underbelly angle must be kept very shallow to retain attachment (2 or 3 degrees if I recall correctly), otherwise turbulence results.

The diffuser fences/strakes allows a roughly doubling of inclination angle. The 10 degree angle I drew was considered undo-able.

Going off memory of sharing a coffee with a professional aerodynamicist about five years ago that had work experience with several automakers.

The fences work because air attaches to the vertical surface much the same way as the near horizontal surfaces, I suspect as parasitic drag hence people's words of caution about assuming a rear diffuser will always lower drag.

These are of course generalisations and not necessarily applicable to every car type/groud clearance.

"im going to keep it fairly flat and a mild angle like the eqxx also. pretty much just extending the existing underbody shape out another foot or so"

That is rarely a bad thing.

Generally, high diffuser angles (greater than 18 degrees) cause seperation and vortices and increase drag. Low diffuser angles (less than 12 degrees) allow attached flow and can reduce drag.

What that exact optimum (for low drag) angle is on your specific car? Who knows, likely somewhere between 0-12 degrees.

If you are talking about just extending out the diffuser a long way, past the end of the car then there is a paper on this. In their tests, on their car, they saw around 9 degrees was the optimum angle. Attachment 32470Attachment 32471 Paper name: Drag and lift reduction of a 3D bluff body using flaps

freebeard 06-26-2022 11:05 AM

www.researchgate.net/publication/226210472_Drag_and_lift_reduction_of_a_3D_bluff_bo dy_using_flaps

Quote:

https://www.researchgate.net/profile...laser_Q640.jpg
During the data acquisition, both laser source and camera placed outside the test-section perform the measurements through transparent walls or sufficiently small holes to avoid perturbations of the flow (Fig. 5). The flow is seeded 12 L upstream from the model with olive oil spherical droplets whose average diameter is about 300 lm. The particles have very satisfactory reflection properties. Two Nd:Yag laser sources (120 mJ during a 10 ns pulse) provide double-pulsed light sheets which are approximately 3-mm thick.Images are recorded using a 1,280 91,024 pixels CCD camera. The typical physical dimensions of the PIV images are 400 mm 9500 mm. We use a 16 916 pixels interrogation window with a 25% overlap leading to 4.8 mm spatial resolution. 250 instantaneous velocity fields were recorded to obtain a converged time-averaged velocity field.
Interesting data aquisition via olive oil.

Phase 06-26-2022 01:47 PM

The way the rear of my car is shaped, it looks like my diffuser will have to get more narrow the farther out it goes. In theory, shouldn’t that also benefit since a more narrow path increases flow and thus should spit out even faster flowing air into the wake area? I’m just going off what I know from sluice boxes when gold panning in water lol

freebeard 06-26-2022 03:06 PM

Any success with the sluice box? Or do you keep that sort of knowledge held close?

Depending on tuft testing, the long skirts should have some taper in plan. It should transition from the rectangular body section to an increasing radius. (pace Morelli) A skeg at 45&deg wouldn't add side area in crosswind conditions. I imagine something like the Cadillac Biarritz turned upside down, at an angle.
https://bestcarmagz.net/sites/defaul...ar_3-4_Web.jpg
https://bestcarmagz.net/sites/defaul...ar_3-4_Web.jpg

Blacktree 06-26-2022 06:56 PM

Quote:

Originally Posted by Phase (Post 670280)
The way the rear of my car is shaped, it looks like my diffuser will have to get more narrow the farther out it goes.

That's not optimal. Ideally, the diffuser would be a diverging nozzle, i.e. bigger at the back.

Phase 06-26-2022 09:43 PM

http://https://upload.wikimedia.org/...A_1.6_Rear.jpg
Quote:

Originally Posted by Blacktree (Post 670288)
That's not optimal. Ideally, the diffuser would be a diverging nozzle, i.e. bigger at the back.

Well the way the back bumper is shaped on the corners and how I’m “ supposed to integrate the flares coming out of the rear wheel skirts), I don’t see how that’s possible

Phase 06-26-2022 09:45 PM

1 Attachment(s)
See. Tapers in

freebeard 06-26-2022 11:16 PM

Convergent on the outside, divergent on the inside.

Phase 06-26-2022 11:33 PM

is it even worth building the diffuser from the rear wheel spats though? theres going to be a lot of turbulance under body behind the rear wheels anyways with detached airflow

whats the point of trying to reattach the airflow for another inch, just for it to become separated after the diffuser? obviously between the wheels is the most important part

freebeard 06-27-2022 12:45 AM

The Bonnevette in Permalink #2 had a duct wall that started at or before the axle line. It walls off the underbody flow from the wheelwell turbulence.

I think the outer wall of a rear wheel spat is optional for the reason you state.

Phase 06-27-2022 01:04 AM

Quote:

Originally Posted by freebeard (Post 670313)
The Bonnevette in Permalink #2 had a duct wall that started at or before the axle line. It walls off the underbody flow from the wheelwell turbulence.

I think the outer wall of a rear wheel spat is optional for the reason you state.

so pretty much i could taper in the rear wheel spat to a straight diffuser, while blocking in the wheel well section from messing with the underbody, then expand that area out and wider from the inner section of the flat underbody/diffuser. dont know if i would both boat tailing behind the rear wheel wells, or maybe just do a mild boatd tail behind the wheel to slighly guide the edge air at the side ends of the diffuser

aerohead 06-27-2022 11:19 AM

diffuser skirt wheel fairing
 
Quote:

Originally Posted by Phase (Post 670314)
so pretty much i could taper in the rear wheel spat to a straight diffuser, while blocking in the wheel well section from messing with the underbody, then expand that area out and wider from the inner section of the flat underbody/diffuser. dont know if i would both boat tailing behind the rear wheel wells, or maybe just do a mild boatd tail behind the wheel to slighly guide the edge air at the side ends of the diffuser

The diffuser defines all the other architecture.
Once the diffuser is defined, it will reflect on the wheel skirt design.
The diffuser can close the gap of the wheel well, up to the inner face of the rear tires.
The wheel fairings would only be behind the wheels.
And these wheel fairings would create fences on the outer extremities of the diffuser.

Phase 06-27-2022 01:01 PM

Quote:

Originally Posted by aerohead (Post 670331)
The diffuser defines all the other architecture.
Once the diffuser is defined, it will reflect on the wheel skirt design.
The diffuser can close the gap of the wheel well, up to the inner face of the rear tires.
The wheel fairings would only be behind the wheels.
And these wheel fairings would create fences on the outer extremities of the diffuser.

Yeahs that’s what I’m going for. Main diffuser air between the wheel wells, and then bring in the trailing edges of the wheel skirts like a mini boat tail that also acts as some fences/strakes. I saw one of the newer Priuses doing something similar actually

Phase 06-27-2022 01:05 PM

1 Attachment(s)
http://https://www.hilandtoyota.com/...ar-Angle_o.jpg

Obviously I’d have deeper boat tailing behind the rear wheels to create the fences. It would look like a pinching shape behind the wheels once I have the rear wheel skirts over. Tesla also uses mini rail guards next the inside wheel wells to block off some turbulence and guide the air out to its diffuser

serialk11r 07-01-2022 03:35 AM

I can't find the original Lotus Exige wind tunnel testing page I read a lot of years ago but this is a pdf of another? (or maybe the same one): https://www.reverie.ltd.uk/Downloads...st_Session.pdf

Notice that the extended strakes to seal off the wheels drops drag by a massive amount.

Phase 07-01-2022 12:28 PM

1 Attachment(s)
Saw this yesterday. Now that’s a rear diffuser…

freebeard 07-01-2022 01:36 PM

Quote:

Notice that the extended strakes to seal off the wheels drops drag by a massive amount.
I scanned through there, (:confused:), do you have a page or image number? Front or rear wheels?

kach22i 07-02-2022 05:46 AM

Quote:

Originally Posted by serialk11r (Post 670653)
I can't find the original Lotus Exige wind tunnel testing page I read a lot of years ago but this is a pdf of another? (or maybe the same one): https://www.reverie.ltd.uk/Downloads...st_Session.pdf

Notice that the extended strakes to seal off the wheels drops drag by a massive amount.

Nonactive video links in the PDF when I viewed it, would you by any chance know where they are online?

They claim large differences in drag, I'm just not as impressed as the authors I guess.

aerohead 07-05-2022 11:42 AM

number
 
Quote:

Originally Posted by freebeard (Post 670674)
I scanned through there, (:confused:), do you have a page or image number? Front or rear wheels?

It's @ #9, at te bottom of the first 'RESULTS' table.
Adding the outboard diffuser vanes dropped drag, from Cd 0.555, to Cd 0.496, a delta- 0.059, 59-counts, a 10.63% reduction.:)
Polishing a turd.

Phase 07-08-2022 10:29 PM

https://youtu.be/Mi5NgRyAqt4

https://youtu.be/Zq2KjcNE50c

two videos showing a flat floor isnt necessery. it helps a little and is better than a dirty floor, but the diffuser helps all cars

aerohead 07-11-2022 11:30 AM

youtubes
 
I don't know anything about this person.
I don't know anything about the CFD he uses.
The models he depicts do not represent any 'reality' I've ever experienced.
Perhaps, when I have nothing else to do, I can spend some time vetting him, but until then , I find his conclusions highly dubious.
There's some 'context' associated with his presentation, however there's no transparency provided in its content.

Phase 07-11-2022 12:39 PM

Quote:

Originally Posted by aerohead (Post 671175)
I don't know anything about this person.
I don't know anything about the CFD he uses.
The models he depicts do not represent any 'reality' I've ever experienced.
Perhaps, when I have nothing else to do, I can spend some time vetting him, but until then , I find his conclusions highly dubious.
There's some 'context' associated with his presentation, however there's no transparency provided in its content.

Those are two different people doing two different tests

Bottom line is yes, a flat floor is best, but you don’t need a flat floor for a rear diffuser to work

Blacktree 07-11-2022 01:27 PM

Quote:

Originally Posted by aerohead (Post 671175)
I don't know anything about this person.
I don't know anything about the CFD he uses.

The first video is someone I'm familiar with. He does this stuff (aerodynamics engineering) for a living. So there's a pretty good chance he actually knows wtf he's talking about.

The second video, I'm not familiar with. So I can't comment.

aerohead 07-11-2022 01:52 PM

don't need
 
Quote:

Originally Posted by Phase (Post 671178)
Those are two different people doing two different tests

Bottom line is yes, a flat floor is best, but you don’t need a flat floor for a rear diffuser to work

It flies in the face of all previously published foundational research. And I don't understand the rush to dismiss what, up to now has been considered 'settled science.'
So, like something the late Carl Sagan might say, it would require a remarkable argument.

aerohead 07-11-2022 01:59 PM

chance
 
Quote:

Originally Posted by Blacktree (Post 671180)
The first video is someone I'm familiar with. He does this stuff (aerodynamics engineering) for a living. So there's a pretty good chance he actually knows wtf he's talking about.

The second video, I'm not familiar with. So I can't comment.

When I can, I'll try and dig up a portfolio on the guy.
Some CFD I've seen, like Air Shaper, produces quanta which doesn't resonate within this universe. Orders of magnitude.

Phase 07-11-2022 02:31 PM

Quote:

Originally Posted by aerohead (Post 671182)
It flies in the face of all previously published foundational research. And I don't understand the rush to dismiss what, up to now has been considered 'settled science.'
So, like something the late Carl Sagan might say, it would require a remarkable argument.

https://www.ioniqforum.com/attachmen...zed-jpg.13113/

https://www.ioniqforum.com/attachmen...ed2-jpg.13121/

i mean its not as perfect as an EV, but other than the rear section, it seems like its pretty streamlined for an underside

aerohead 07-11-2022 03:09 PM

DrivAer model
 
Here's a link to Munich's model:
https://www.researchgate.net/profile...r-OpenFOAM.pdf
For the notchback smooth underbody model, CFD was 4.26% different than wind tunnel.
Same car, but with detailed underbody, the CFD was 11.18% different than the wind tunnel model.

aerohead 07-11-2022 03:55 PM

'smooth' vs 'dirty'
 
I went to the Munich, Germany site.
I reverse-engineered an estimated frontal area.
I reverse-engineered the VERSUS ENGINEERING test velocity.
Using Munich's drag coefficients for the wind tunnel tested-model, I reverse-engineered for VERSUS's velocity.
With their own numbers, I calculated that the 'smooth-bellied' notchback with diffuser would have 39.1 fewer counts than the 'dirty-bellied' notchback with diffuser, making 13.82% lower drag.
With only the smooth belly and diffuser, the IONIQ might hit it's target of Cd 0.20.

Phase 07-11-2022 09:03 PM

Quote:

Originally Posted by aerohead (Post 671188)
I went to the Munich, Germany site.
I reverse-engineered an estimated frontal area.
I reverse-engineered the VERSUS ENGINEERING test velocity.
Using Munich's drag coefficients for the wind tunnel tested-model, I reverse-engineered for VERSUS's velocity.
With their own numbers, I calculated that the 'smooth-bellied' notchback with diffuser would have 39.1 fewer counts than the 'dirty-bellied' notchback with diffuser, making 13.82% lower drag.
With only the smooth belly and diffuser, the IONIQ might hit it's target of Cd 0.20.

Why’s the Ioniq ev got the same or higher CD then if that has a smooth flat under body and a mini rear diffuser? That’s what I don’t get

I’m pretty worried about cooling when trying to cover the underbody mufflers and exhaust pipes


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