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Old 09-12-2009, 12:39 PM   #40 (permalink)
MetroMPG
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,532

Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 54.46 mpg (US)

Even Fancier Metro - '14 Mitsubishi Mirage top spec
90 day: 70.75 mpg (US)

Appliance car Mirage - '14 Mitsubishi Mirage ES (base)
90 day: 62.14 mpg (US)
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Was going to put the transaxle back together this weekend, but I just talked to my brother and he knows a couple of other local machine shop owners. He's going to ask them about this project next week.

EDIT: already heard back from one of the shop owners who wants to test cut one of the gears to check for hardness - same concern as the first machinist.

I'm assuming the best case would be if this stuff is case hardened. Once you cut through the outer wear-resistant "skin" you reach metal that's more easily worked, so it's more practical to machine the old fashioned way (non EDM).
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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



EcoModder
has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
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