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Mark,
That web site is not mine, it belongs to a guy who was involved in the Australian group buy.
I don't use a precharge relay at all.
The cooling fans on my case are not controlled by the controller. They are switched on by a thermostat.
To solder the bus bars to the board you first tin them and the board, heat the bar until the solder flows and then clamp it to the board using a wooden jig to align the holes.
Another way is to put 2 lengths of thin resin core solder between the bar and the board line the holes up and place in the oven. When the solder melts, turn off the oven open the door and wait for it to cool.
Don
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