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Old 07-21-2010, 10:41 PM   #87 (permalink)
MetroMPG
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,534

Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 54.46 mpg (US)

Appliance car Mirage - '14 Mitsubishi Mirage ES (base)
90 day: 57.73 mpg (US)
Thanks: 4,082
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No, they're probably common sense... to most people.

1) I was welding with too much wire out of the tip, ie. > 1 inch. 1/4 inch is best (less resistance).

2) Since I'm not using inert gas with my wire feed welder, I can take the gas shroud off the tip, making it easier to get in to the corners

What else....

3) Read your amperage/heat chart for your welder. IE. what current setting do you need for the metal thickness you're using. (I was basically guessing, and going higher when in doubt.)

I am still having problems with the wire speed. Maybe it's a problem with the welder, but on the low amperage setting, the slowest wire feed speed seems too fast - the wire is bumping into my work. I'll have to look into that.

I got about 5 puzzle pieces welded in place.

But the project is on hiatus for a couple of weeks, because I'm on hiatus - going to the east coast for a summer holiday. Friends, sailing, seafood, biking!
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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



EcoModder
has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
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