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Old 07-03-2011, 11:28 PM   #8 (permalink)
MetroMPG
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,534

Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 54.46 mpg (US)

Appliance car Mirage - '14 Mitsubishi Mirage ES (base)
90 day: 57.73 mpg (US)
Thanks: 4,082
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Just FYI, if you're planning to refurbish your own pack, doing forced recalibrations and using regen/assist on its ailing cells will further damage the weak ones. (More of them may need to be replaced.)

Having said that, I wouldn't hesitate to recommend to any ecomodding type person to buy an Insight with a dead pack, and not bother replacing/refurbishing it. Just use the car as a non-hybrid. As long as the DC-DC converter works to keep the 12v system happy, you can drive it without any of the other IMA functions active and still achieve stellar fuel economy.

I actually see no real reason to refurbish my pack and bring IMA back online, aside from sheer curiosity about the project itself and then getting to play with the hybrid functionality.
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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



EcoModder
has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
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