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Old 10-12-2011, 12:02 AM   #57 (permalink)
brucepick
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Join Date: Dec 2007
Location: Eastern CT, USA
Posts: 1,936

Outasight - '00 Honda Insight
Team Honda
Gen-1 Insights
90 day: 54.18 mpg (US)
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Quote:
Originally Posted by aerohead View Post
Beef her up best you can.She's really going to try and explode with the air crashing down on her.
Today I took aerohead's advice - not the first time I did that, I should point out - and installed four new stiffener bars, all 1" x 1/8" aluminum bar stock. Two of them are improved replacements for wood or too-short-metal ones I had installed earlier, the other two are new to the scheme.

This seems to have fixed the vibrations and flexing. Hopefully tomorrow I'll get to do a real road trip, about 150 miles in all, on the interstate.

I want to debug the finned design as much as possible before giving up on it. Stiffening was the first step. I think tapering it in horizontally will be next; it barely narrows at all from front to rear right now.

If stiffening and tapering don't give good results then I can cut the fins off - but once they're gone, they're gone. I need to fix the flaws in execution before I give up on the design.
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Driving '00 Honda Insight, acquired Feb 2016.



Last edited by brucepick; 10-12-2011 at 08:56 AM..
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