View Single Post
Old 10-21-2011, 10:08 AM   #10 (permalink)
brucepick
OCD Master EcoModder
 
brucepick's Avatar
 
Join Date: Dec 2007
Location: Eastern CT, USA
Posts: 1,936

Outasight - '00 Honda Insight
Team Honda
Gen-1 Insights
90 day: 54.18 mpg (US)
Thanks: 431
Thanked 396 Times in 264 Posts
Excellent work!

Now maybe it's time for some mods?

If you do a grill block, set one of the SG displays to show engine temp. So you will know exactly how hot it's getting. If I recall, the display is labeled ºFWT (Fahrenheit water temp). My grill block is in chunks stuck into the grill openings, so I can easily add and remove pieces.

A belly pan is pretty stealthy, and easier to do on a truck than on a low-to-the-ground car. Consider 5.4 mm. lauan plywood. Quite stiff so I think it won't need framing, or not very much. Put aluminum flashing over the lauan for shielding, where it runs by the exhaust. Pop rivets with wide flat washers, and sheet metal screws are your friends. Stainless screws will hold up well.

Even a simple plywood sheet over the bed helps the aero there noticeably. There's more you can do for the cargo area, but that area takes more planning and design - see the many threads on that idea in the Aerodynamics forum.
__________________
Coast long and prosper.
Driving '00 Honda Insight, acquired Feb 2016.


  Reply With Quote