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Old 02-03-2012, 09:58 AM   #27 (permalink)
skyking
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Join Date: Apr 2011
Location: Tacoma WA
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Woody - '96 Dodge Ram 2500 SLT
Team Cummins
90 day: 23.82 mpg (US)

Avion and Woody - '96 Dodge/Avion Ram 2500/5th wheel combo
90 day: 15.1 mpg (US)

TD eye eye eye - '03 Volkswagen Beetle GLS
90 day: 49.05 mpg (US)

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Quote:
Originally Posted by kah View Post
Yes, and no. Reducing engine bay temperatures was a side effect to what powertuners wanted to achieve in the first place, the primary reason for heat wrapping manifolds and exhaust, was to reduce back pressure from the exhaust system for increase in power.
I'm not an expert on motor engineering, but from what I know of warm air intake, the purpose is to decrease the resistance of air when flowing through the throttle, only making it suitable for (non-turbo?) petrol engines.
For turbo diesels, a manifold and exhaust wrap would (theoretically) increase the energy transferred to the turbo, increase scavenging, lead to higher torque figures and improve fuel economy, however i have not been able to find any dyno test that confirm (nor any that refute) this claim, apart from one done by a manufacturer (of wrap)..
As for fatigue and wear on the wrapped parts, I'm pretty convinced that it's true, but a thing to consider is that most people who wrap their manifolds do it for power increase and drive their cars hard, and usually drive petrol engines, and the temperature of exhaust gas of diesel engines is lower than the exhaust gas of petrol engines. How big a difference that makes is impossible to know, but manifold fatigue is definitely a risk to consider.
The cast iron manifold on my truck has 240,000 miles on it and has grown and warped over the years. I think a blanket my help that problem, since it will normalize the inside and outside temperatures quite a bit.
I do give the engine cool down time before shutdown, if I have been making significant power.
I have a fresh manifold that we are going to port and polish and install soon.
One of the things I have planned is to add pre- and post-aftercooler temperature gauges, and a drive pressure gauge. This will give me information on how tightly I can close down my cooling before it starts affecting inlet temps.
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2007 Dodge Ram 3500 SRW 4x4 with 6MT
2003 TDI Beetle
2002 TDI Beetle

currently parked - 1996 Dodge 2500 Cummins Turbodiesel
Custom cab, auto, 3.55 gears
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