I had the opposite happen once. I took the van (long gone, good riddance) in for a fuel pump replacement after driving it empty; the service guy said I'd just about squashed him in absentia when the tank with its 6-or-so gallons of fuel surprised him with its weight.
"No, that's a 14 gallon tank."
"No way, bud. All those caravans had 20 gallon tanks."
"Huh. I drive it down to the E and it never takes more than 14, maybe 15 if I keep squeezing."
"Your float must be saturated."
And sure enough, it was. A 20 gallon tank, who knew?
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