Thanks for the info, very helpful. I think I will try a hot drape technique, over a mold. I don’t think I could get a good result blowing it because of the shape I need. The biggest problem I see is making/finding an oven large enough. I could make it but that would cost, and I have very little room in my single car garage. Maybe a powder coating place or a pottery kiln could work? The university might have one I could use….
Anyway ill fight that battle when I get to it I guess, for now making good progress on body. I finished the door frame and jam today and will be continuing to work toward a rolling chassis next weekend.