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Old 04-07-2012, 05:34 PM   #108 (permalink)
brucepick
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Location: Eastern CT, USA
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Outasight - '00 Honda Insight
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Gen-1 Insights
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Installed battery holddown

I finally got the deep cycle battery properly secured in the trunk. These photos should be mostly self explanatory but I'm sure I'll find a few words to add...

Remember this battery pack weighs only 16 lb. The aluminum framing is certainly up to the job of holding it in place.

Aluminum 1" x 1" x 1/16" square tubing in place

The three screws into the trunk floor are #8 sheet metal screws. The six others are 1/4-20 bolts with nuts + lock washers. You also see a 1/4-20 threaded rod with nylon-insert lock nut on the back side.

Battery secured in the framing

J-hook rods are pretty standard for battery holddowns. However with cramped access and the rods going sideways into the 1x1's it was much easier to set up a locking nut on the back side of a threaded rod.

The pack is 7 3/4" long, more than the width of than a typical automotive battery. So I needed the adjustable black plastic bracket, at its maximum length.

Trunk flooring back in place, laid up against side of battery
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Driving '00 Honda Insight, acquired Feb 2016.



Last edited by brucepick; 04-08-2012 at 07:58 AM..
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