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Jethro, how long had the foam been curing? I had a maybe similar experience, maybe. Overnight cured foam melted, but weeks-old foam did not. I also found that spray paint would melt overnight cured foam, and not weeks-old foam.
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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.
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