So here it is, scrapping every idea previous and future... i made a template Skeleton structure of thin woodstock (same as the underbelly structure for the rear diffuser). Having (not) failed, but crudely constructing various Kamms on bare cheapness.
I'm sticking to what i know and am good with. WOOD, this only weighs 3lbs and is most perfect in 1 take!
I'll Just leave these here
![](http://sphotos-b.xx.fbcdn.net/hphotos-prn1/545281_10151036289786491_1896669939_n.jpg)
The pieces cut from the window brace boards were reused for the top contour
![](http://sphotos-b.xx.fbcdn.net/hphotos-ash3/536252_10151036290711491_463597597_n.jpg)
Doodling
![](http://sphotos-b.xx.fbcdn.net/hphotos-snc7/576948_10151036290831491_1208930536_n.jpg)
Cutting
![](http://sphotos-b.xx.fbcdn.net/hphotos-snc7/399704_10151036291191491_1115246271_n.jpg)
Fastening together
![](http://sphotos-a.xx.fbcdn.net/hphotos-ash3/561102_10151036291366491_698594194_n.jpg)
Proper angle finally, and symmetrical
![](http://sphotos-b.xx.fbcdn.net/hphotos-ash4/480339_10151036291531491_74085161_n.jpg)
Darkness came with the quickness, so i had to wrap up
So there we have it...
Im going to lay a panel over it soon and use it until i can lay some fibreglass. I still have a large usable polycarbonate panel for possible window after glassing [EDIT: we will see how well the grill works as a heat-oven for molding]
[EDIT: covered my skelton with thin 1/8" flimsy plastic poster board, zip tied it, used a couple old License plates for rigidity and crappy shape but works]
![](http://sphotos-b.xx.fbcdn.net/hphotos-ash4/400782_10151037413681491_1446756560_n.jpg)