View Single Post
Old 09-16-2013, 11:20 PM   #1 (permalink)
UltArc
Hydrogen > EV
 
Join Date: Apr 2012
Location: NW Ohio, United States
Posts: 2,025

Silver Flea - '05 Honda Insight
90 day: 58.96 mpg (US)
Thanks: 994
Thanked 402 Times in 285 Posts
2000 Insight Build Thread

This is the build sheet of my 2000 Honda Insight. The initial thread of the vehicle can be found here.

As of this post, two modifications have been done. Initial upper grille block is of course functional, and I carpeted the hatch.

The grille block. My original is in duct tape, the second version is a primitive flap. Measured the space to cover, then I found the most efficient piece to use. Started making gentle changes, and made it to fit.

Original:



Current:











The only image I can find of the old rear hatch. It's dirty, worn, and one can see the pull cord for the hidden compartment.



The new rear hatch. I think it looks good. The mess will be cleaned when I detail the rest of the vehicle. Clean, and covers the rear opening.







Some beginner tips: Measure twice, cut once. Even if you have plenty of materials, you don't want to mess up a design or hard work by missing a point. Double check your work, and be careful.

Cut away from you. It was difficult at first, but seeing how bad one can cut themselves, I started cutting away from myself and it has gotten easier and easier, almost becoming second nature.

Be gentle, and don't rush! Don't let stress, frustration, or fatigue ruin your project. In the past it has caused issues for me, but since, I now take breaks and slow down. I'd rather it take a little longer to make my first draft, then have to redo all my work because I wasn't careful. Stress and fatigue will make you want to get it done faster.

Performance test. Over my 11 mile commute, I reached 65.3 mpg. The test was completed at 20:30, began shortly after 20:00, temperature was ~60 degrees F, cold engine & tires (last trip was completed by 15:30).

Edit 1:
For doing the rear carpeting, one should definitely just remove the rear cover (or even buy a used/ruined one) and use it as an outline to just copy the perimeter. One could definitely save time, and maybe salvage more extra carpet. About 2/3rds through the project, as I laid in the back of the Insight with a razor blade, realized this lol.

Edit 2:
For purchasing an Insight, please utilize this resource: http://ecomodder.com/forum/showthrea...ems-18892.html
I consulted it before I was ready to get one, and when I had decided I needed a second car, I checked it out. Before browsing/getting ready to purchase, it was well read. The first post contains everything in the thread, but it is still worth a read.

Edit 3:
Lower Grille Block 1
Passenger Mirror Delete

__________________





Best Tanks:
Mustang - 54.83 mpg (US) at the Green Grand Prix
Insight - 82.91966 mpg (US) over 818.5 miles.

Last edited by UltArc; 09-22-2013 at 01:43 AM..
  Reply With Quote
The Following 5 Users Say Thank You to UltArc For This Useful Post:
California98Civic (10-06-2013), HyperMileQC (09-17-2013), Insight for life (09-17-2013), mikeyjd (09-17-2013), pgfpro (09-17-2013)