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How did you attach it?
1/4" lexan is quite thick a material to use, and not very flexible. I suggest that you try aluminum trim coil, used for trim in siding on houses. It's very easy to cut with snips and it will bend for contours in a grille. It weighs almost nothing, and it won't rust. It's excellent for fabricating belly pans, too.
If you want it to be invisible, simply spray paint it black.
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