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Old 09-22-2014, 02:54 PM   #80 (permalink)
freebeard
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The published weight is 1610 pounds. It is less the valances and drivetrain. Engine and transaxle weigh 400lb, so I calculate less than 1200 as it sits.

The question about the gas tank is because I'm also considering an install in the unmodified engine bay of a Type II.

With the Beetle, I'd like the primary battery pack to replace the rear seat, with a secondary pack in front replacing the gas tank sized for front/rear weight balance. And an option to plug-in an additional battery where the engine used to reside, or in a trailer, to extend the range. Minimum range would be a 3 mile track plus return road. There's always a wait in line between runs.

I'm assuming a DC-DC inversion, for instance a 1st/2nd gen Prius battery at 288 volts bumped to 650.

Quote:
That would be a 24.5 kw-h pack and weigh 633 lbs. 400 amps for 30 sec, 120 amps continuous.
That would be ~200lb over the stock weight. That's acceptable. My Superbeetle weighs 2000 pounds.

But EV-Power | CALB (40Ah-400Ah) shows $55-60 per, or $11,520 for 192 each. Is that right?

Edit: used+Prius+battery+pack into Google returns pricing in the range $1760-2628, with one site offering "...from $850". So that's my default choice. Dimensions are 15 x 40 x 9 in. I can't measure the back seat width right now but it's 42" at the rear window. So I could stack two or three there.

I found this on the 3rd gen Prius:
Quote:
The 2010 Prius has one nickel metal hydride main battery pack that weighs 110 pounds. The battery pack contains 168 individual 1.2 V cells wired in series with a nominal voltage of 201.6 V DC. The 2010 Prius PHV has three lithium-ion battery packs, one main and two additional packs (pack one and pack two) with a combined weight of 330 pounds. Each battery pack contains 96 individual 3.6 V cells wired in series with a nominal voltage of 345.6 V DC.
http://www.toyota.com/esq/vehicles/plug-in-hybrid/toyotas-first-production-lithium-ion-drive-battery.html

Apparently Toyota use only 2 of the 3 packs at any one time, but they charge in series.

Wikipedia says:
Quote:
The cost of replacing the battery varies between US$2,200 and US$2,600 from a Toyota dealer, but low-use units from salvage yards are available for around US$500.[148] One study indicates it may be worthwhile to rebuild batteries using good blades from defective used batteries.
What's a headway cell? There is an access plate at the front of the center tunnel that's about 1 1/2x3". If I could slide 6ft long sticks in there in pairs it might hold six.That would be 92 cells right below center of gravity. That might present cooling problems though.

Last edited by freebeard; 09-22-2014 at 06:57 PM..
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