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Old 10-04-2014, 02:05 PM   #11 (permalink)
aerohead
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Lath and plaster tooling

tooling can also be made with lath and plaster.The original Corvette tooling was done this way.
The 'plug' can be plaster as well as the female mold.Slit-molds for complex forms.
Georgia-Pacific makes a full line of industrial tooling plasters.
There's no 'stink'.No hazardous vapors.
Tooling epoxy, "plastic-faced" plaster molds can be used for limited production runs.
Even drywall compound can be used for one-off studies.After priming, painting,color-sanding,and polishing with acrylic lacquer and polyvinyl alcohol with three coats of carnauba wax,a perfect part or mold can be pulled.
Ferro-cement can also be used for tooling,even metal forming,but get help lifting as this is a 'heavy' proposition.
Beyond small batch production you'd want to graduate to Kirksite alloy tools.

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