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Old 03-26-2015, 04:30 PM   #311 (permalink)
OG VX
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Join Date: Aug 2014
Location: Mooresville, NC
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The OG VX - '92 Honda Civic VX
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Guys, I'm slowly making progress with the nutsert installs each evening. However, I've run into problems with my final (27/64th) drill bit wanting to snag and "buck" at the last minute, make ugly lacerations in the metal. I've been able to use a chisel and hammer to cure a few of the holes, but have ceased working further until I can figure this out.

I think the bit I got at Lowes (black carbide) is not the best bit for the job. Maybe it's my technique. I doubt it though, as my bits I've always used are working just fine as I walk up to this new bits hole size.

I've tried a HF high-power drill (not speed variable), as well as as Dewalt var. speed drill.

Anyone have any tips for hand drilling sheet metal?

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"Yesterday as I was going in to the shop, I came upon a recently killed Armadillo in the middle of the road with one front leg sticking up. As I passed over him he "High Fived" my air dam. I thought that showed a great attitude on his part." -The Donkey CRX


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