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Old 07-07-2015, 04:05 PM   #89 (permalink)
MetroMPG
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
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Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 54.46 mpg (US)

Even Fancier Metro - '14 Mitsubishi Mirage top spec
90 day: 70.75 mpg (US)

Appliance car Mirage - '14 Mitsubishi Mirage ES (base)
90 day: 62.14 mpg (US)
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UPDATE: air dam version 2.0

I haven't had an air dam on the Firefly/Metro since I posted this thread back in 2009. However, inspired by Tim's recent Metro lawn edging air dam thread, I just did something similar.

I've done a couple of air dams since 2009, just not to the Firefly, eg:

Here's the Firefly's version 2.0 ...








Tim used metal brackets to mount his in a very respectable one hour of tinkering time. Very quick 'n' easy, but it can have an uneven, "wavy" look to the edging, so I took a slightly different approach.

1) I trimmed a length of 1x3 wood to match the curvature (plan) of the bottom of the bumper (front face) where the lawn edging would attach. Then I attached the wood to the bumper and screwed the edging into the wood.

2) To take the waves out of the bottom of the edging, I screwed 2 layers of coroplast to the back side to make it thicker.

3) To stiffen the air dam to keep it from being pushed backward, I screwed a couple of scraps of edging between the air dam and the wood, under tension:



Each one is just touching a screw that comes through the air dam, so they're pretty stiff/secure. But not so secure that they won't give way if (when) I hit the air dam on something.



It's got 5 inches ~13 cm of clearance. A bit more than I would like, but one of these years I'll lower the car an inch or 2 and make it just right.

To finish up, I just need to dab some black paint on the screw heads to hide them a bit.
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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



EcoModder
has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
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AndrzejM (07-07-2015), blownb310 (07-07-2015), Daox (07-07-2015), Xist (07-08-2015)