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Old 09-25-2015, 02:25 PM   #67 (permalink)
brucepick
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Location: Eastern CT, USA
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Outasight - '00 Honda Insight
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Quote:
Originally Posted by meelis11 View Post
brucepick - here is one idea. Why not use voltage booster circuit instead of 1.2V D-cell pack?
AutoSpeed - Voltage Booster, Mark II

Just buy one voltage step-up converter per-headlight (so you dont stress 150W max circuit too much - probably can stay with passive cooling that way too), tune your voltage to 14V and you dont have to deal with Nimh booster pack anymore.
Thanks, meelis11.

I think that currently, that solution is well worth considering.

I looked at DC-DC converters similar to the one you linked to, but at the time that I built the booster pack - summer 2014 - the voltage converters I found were limited to 10A capacity. LED headlights weren't really feasible yet either, so I would have needed approx 20A capacity just to handle high+low beams plus smaller bulbs. And that would have left the fans running on puny 12V, which is tolerable but not ideal.

So I built the 1.2V booster pack in summer 2014 and it served me well that winter. Winter requires far more headlight use, and not just as DRLs so I can be seen. I need to see the road ahead in the dark.

The 8 D-cells are rated 10AH each, and I'm confident they can safely be discharged at 2C rate. That's 20A each, or 160A combined as they are in parallel. I won't exceed that, and could probably run the starter motor from the boosted deep cycle batteries info need to!

My pack supports everything running off the lead acid deep cycles - lights and fans + wipers. If I were to switch to a DC-DC converter instead, I'd need several to properly support all those circuits. And I would not need to recharge the NiMH pack.

Down side:
Likely approx 90-92% efficiency of the converter. That would come into play on days when I use more than 40% of my battery capacity, driving usage past 50% which tends to reduce the life of the lead acid batteries.
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Last edited by brucepick; 09-25-2015 at 03:09 PM..
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