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I am pretty sure this will end up costing me about the same as a new basic model camper shell, but doing it this way is a lot more fun though.
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Custom work for the price of a commercial product IMHO is a win.
With the flexible air dam, take care against the air pushing it out of shape. Curved outer ends would help. The straight center section could be shallower for less bending, and to clear high centers and form spats in front of the wheels.