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It occurs to me that maybe your battery isn't actually dead though. Bad ground straps can cause the issues you're seeing, how are yours? I'm on my phone right now and can't easily dig through the thread to see if you've replaced those yet. I'd definitely look at those before tossing the system.
163v is what you ought to see for resting voltage with your battery, so long as it isn't fully charged or completely empty.
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