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Old 10-06-2019, 06:08 AM   #6 (permalink)
gumby79
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Join Date: Dec 2014
Location: Butte, Montana
Posts: 726

little jona - '91 Dodge D 250 first gen cummins LE
Team Streamliner
90 day: 23.4 mpg (US)

Little Jona airo modded - '91 Dodge RAM 3/4 TON D 250 2×4 AUTO
Pickups
Team Cummins
90 day: 18.5 mpg (US)

The Salted Hound Jenny. - '87 Dodge Ram 50/D-50 5sp 4X4
90 day: 20.24 mpg (US)

Jona Allison aero - '91 Dodge Ram D-250 Le
90 day: 20.76 mpg (US)
Thanks: 208
Thanked 428 Times in 279 Posts
Progress

As cast with minor port matching done by DAP (Diesel Auto Proformance) the manufacturer.

Ported and blended

With 6 EGT probes installed/ mocked up and ready for paint iwith 2000° ceramic paint, wrap it up with double thick exhaust wrap from all-purpose pipes and put it on. I decided that installing the individual EGT probes would work in the manifold side of the gasket with the new manifold due to aftermarket design changes/improvements leaving room with exception of #4 it sits slightlw deeper and at an off angle still centered but ~ 1/3" farther from the valve.
The test showed that 4 years with the ceramic paint and wrap produced no rust or any indication that four layers of wrap had any negative effects . Paint was intact with no thermal shock cracks or flaking. That changed when I didnt rewrap after installing the Holset HX35W12. I was washing the engine bay down forgetting the manifold wasnt wraped and @about 300° the ceramic paint started poping off like popcorn. Lesson learned ceramic paint is pointless unless wrapped on headers as Road spray will compromise the ceramic paint through thermal shock.
Preliminary install of the gage and 4 probes .
1 EGT in the standered exhaust manifold location.
1 in the in the elbow attached/part of the turbocharger 75-104 @idle 170° @10psi @700° EGT 321° @25psi @ 850° EGT
1 intake horn above tbe Grid heater. 0-70° above ambant
1 in radator core right next to the inlet behind grill block (cardbord between rad support and rad full width blocking the upper 1/3 above the IC flow path . Shows the cycling of the thermostat. Its why I got the gage /test rig, to do some testing and compairisons of the effects of modds.
Hopefully I'll be able to get it in before the trip down to Moab, ut for the 240 endurance race, next week.
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__________________
1st gen cummins 91.5 dodge d250 ,HX35W/12/6 QSV
ehxsost manafulld wrap, Aero Tonto
best tank: distance 649gps mi 24.04 mpg 27.011usg
Best mpg : 31.32mpg 100mi 3.193 USG 5/2/20


Former
'83 GMC S-15 Jimmy 2door 2wd O/D auto 3.73R&P
'79 Chevy K20 4X4 350ci 400hp msd custom th400 /np205. 7.5-new 14mpg modded befor modding was a thing
87' Hyundai Excel
83 ranger w/87 2.9 L FI2wd auto 18mpg on the floor
04 Mitsubishi Gallant 2.4L auto 26mpg
06 Subaru Forrester XT(WRX PACKAGE) MT AWD Turbocharged 18 plying dirty best of 26mpg@70mph
95Chevy Blazer 4x4 auto 14-18mpg
04 Chevy Blazer 4x4 auto 16-22mpg


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