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Old 01-05-2020, 11:47 AM   #11 (permalink)
bennelson
EV test pilot
 
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Join Date: Jan 2008
Location: Oconomowoc, WI, USA
Posts: 4,435

Electric Cycle - '81 Kawasaki KZ440
90 day: 334.6 mpg (US)

S10 - '95 Chevy S10
90 day: 30.48 mpg (US)

Electro-Metro - '96 Ben Nelson's "Electro-Metro"
90 day: 129.81 mpg (US)

The Wife's Car - Plug-in Prius - '04 Toyota Prius
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The doors and seat were "Free" or a "sunk cost" depending on how you look at it.
I had already bought a crashed Volt (same make/model/year) as a parts vehicle for the battery pack. I pulled the doors from that car.

On the original auto body repair estimate the doors were almost $1500 each.

The only real money I have into repairs so far is about $15 at Harbor Freight.
I still need a can of touch up paint at a minimum, but probably also going to try a little more body work, Bondo, etc.

I tried doing a little auto body work myself.
I got a "Paint-Less" Dent Repair kit, which you use a hot glue gun to attach a tab to the metal.






I also ended up removing the interior panel and trying to get at the sheet metal from the inside. I ran a socket extension through and pushed and banged on it to get some of the dent out.

When I was done, I had gotten much of the dent out, but that little crease was still hard to get at. Here's a photo with the sun at an extreme angle, so that it really gets shown off. At other angles, it doesn't look as bad.


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