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Old 07-27-2021, 01:30 AM   #36 (permalink)
Isaac Zachary
High Altitude Hybrid
 
Join Date: Dec 2020
Location: Gunnison, CO
Posts: 2,083

Avalon - '13 Toyota Avalon HV
90 day: 40.45 mpg (US)

Prius - '06 Toyota Prius
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Quote:
Originally Posted by JSH View Post
What type of rebuild did you do?

As you know there are lots of options out there. I think as a minimum I would go with a complete set of tested battery cells for about $1000. The next step up would be a complete set of new cells ($2,000 with a 3 year warranty) but at that point you can get a brand new OEM Toyota battery.

For the 2009 I had - https://parts.toyota.com/p/Toyota__/...951047031.html

$1995 or about the price of a remanufactured transmission and way easier to install.
I took a 6-cell NiMH charger, charged up each module. I had a discharge meter and large rehostat and dischared and recorded all capacities. Took out the bad module and the two with the worse capacities. Replaced them with three Gen 3 modules from eBay (this is a 2006 Gen 2 I'm working on). I rearanged the modules putting the best where the previous modules had degraded the worse (the middle) and put the worse where they had degraded the least (the edges). Then I wired all the modules in parallel and charged them back up to the same voltage. Then put back together and put in the Prius.

$1995 for a hybrid battery that'll last another 15 years sounds good to me. But at $700 per kWh for an EV battery, a large 80 or 90 or 100 kWh battery sounds expensive to replace.
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