A buddy of mine's company makes 3d printers. They have a new model they are beta testing that prints carbon fiber. You'd love such a printer, I would bet. You'd put it to some use!
BTW, how does 7.6 US pounds equal 1bhp? That seems too optimistic, no?
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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.
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