[i_am_socket]

More updates! I spent a good chunk of Saturday working on the upper grill block:

Here's the cheapy replacement. That center clip had to be removed.


Here's the top corner connection and some excess plastic that also needed to be removed.


There was actually quite a bit of plastic that needed to be removed to make it fit.

Here's the current packing tape covered grill. The plastic had worn to the point where I was poking holes in it with my finger by picking it up. Definitely time to be replaced.


Here's the new one in place with tin foil to protect the car from the expanding foam (Great Stuff).


With the foam sprayed in, it looks like it's got a nasty sinus infection


I left it to cure for a few hours and this is what I come back to. To quote The Tick: gravity is a harsh mistress.


I have since taken it off, put the old one back on, and laid it down horizontal to finish filling in those gaps. I wanted it a little over the bumper so I could get a clean transition from bumper to hood there. On Sunday, I was going to put the cured foam block back on to shape and sand, but after I got back from my half marathon that morning, I had no energy left for that. Most likely next weekend I'll have the time to shape and sand, so I'll have to get some putty to smooth it out before I paint it. I was going to do fiberglass, but I don't have the patience for that.