[brucepick]

Suggestion please. I'm doing this for my HX rims.

I have the holes drilled in the lug nut caps. The flat wheel covers are ready for drilling for the 8x32 screws.

I'm considering skipping the washer that would go between the 8x32 nut and the back side of the lug nut cap. I figure that way I can load epoxy onto the nut where it will meet the lug nut cap; the nut should end up embedded in a glob of epoxy. Any stress load of the nut against the cap would be spread across the surface of the cap by the hardened epoxy - correct? And plenty epoxy should end up surrounding the small nut's hex.

If I put a washer in between the small nut and the lug nut cap I'm not sure where the epoxy will set up a good grip on the small nut. What do you think?

The flat wheel covers are ready for mounting. Made from perforated sheet aluminum with coroplast backing glued on. The coroplast stiffener backing is cut out to leave "spokes" so some air can get through the aluminum perforations.