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Old 05-24-2014, 10:53 AM   #126 (permalink)
California98Civic
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Join Date: Mar 2011
Location: Coastal Southern California
Posts: 6,299

Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
90 day: 3671.43 mpg (US)
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Practicing with new materials and techniques, modding the interior

Trying to learn more about materials and techniques for future mods, and trying to improve the interior appearance of my car a little. Three projects.

First: lighter, cleaner, cheap new floormats

I used my old worn-out and heavy floormats as a template for new mats using on sale carpet I got at Lowes for a house project:

Then I used this botton thingy I found on the ground somewhere long ago to make the eye for the floormat's hook on the driver side:

and..


Second: mounting with trim tape and painting two-tone

I bought this classic early civic "CVCC" badge at a junk yard last year and decided finally to play with it. I only just learned about "trim tape." ...


Painted green:

Painted black with plastidip:

Plastidip cut away with an exacto blade:


Third: practice fiberglassing by making small "instrument panel"

Here is the final product, to the left, in front of the shifter:


Cardboard aided design! I found the right shape by trim-fitting cardboard and then applied the fiberglass directly to the cardboard:


Then I soaked off the carboard:


Lessons learned:

1) Cheap carpet is not that sturdy under the stress of the driver's heals, so I have been putting down paper to prevent premature wear on the driver side.

2) Plasti-dip does not always peel all that precisely. I had to redo my CVCC badge and the line is not quite as clean as I wanted it to be, but it looks good.

3) After I liberated the fiberglass from the cardboard, the fiberglass warped. A guy I know who shapes surfboards gave me advice on blending different sorts of fiberglass cloth to get greater strength and control warping.
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__________________
See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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